Hoses, Fittings & Assemblings
Hoses
The hydraulic hose range is dedicated to hydraulic systems and equipment in many different sectors, such as construction machines, mining, industrial processes, agriculture, road construction equipment, drilling, forestry machines, material handling and lifting, road transportation, marine and offshore, and many others.
High pressure hydraulics is a means to transmit, control and distribute energy and power using a pressurised liquid, most often oil and water-based fluids, as a medium.
Manuli’s UNIVERSAL hose range meets the ISO, EN, SAE, and JIS International Norms, while the EXTREME hose range is designed to meet special performance requirements in OEM severe applications. This second hose family also includes a group of hoses dedicated to Special Applications – products developed as a result of over 80 years of experience in the field.
The hose families follow traditional norms or the modern isobaric approach, which features a friendly methodology for users thanks to constant pressure levels for any size.
Braided Hoses
ASTRO 3 EN 854 ISO 4079 3TE.pdf
ROCKMASTER 1SN EN853 SAE J517-100R1AT
ROCKMASTER 2SN EN853 SAE J517 100R2AT
EQUATOR 1BLUE EN853 SAE J517 100R1AT
EQUATOR 2BLUE-EN853 SAE J517 100R2AT
SHIELDMASTER 2PLUSMINE EN853 SAE J517-100R2AT
GOLDENISO 28ANTIWEAR SAE J517 100R19
Spiralled Hoses
GOLDENISO 28XTRAFLEX ISO 18752 C-D JISK6349
GOLDENISO 42XTRAFLEX ISO 18752 C-C PLUS
ROCKMASTER 4SP EN856 ISO 3862-4SP
ROCKMASTER 4SH EN856-ISO-3862-4SH
ROCKMASTER 12 EN856 SAE J517-100R12
Fitting
Manuli Hydraulics is globally respected for the breadth and versatility of our hydraulic fittings range. Comprising over 6,000 references, we have fittings to suit most of the common international standards as well as the specific requirements of several of our important OEM customers.
The Manuli Hydraulics fittings range is made up of 3 families: MF2000, MF3000 and Smart Connectors.
The MF2000 range comprises our core range of two-piece fitting solutions and has over 4,000 references: Multifit (MF) – Simple and cost effective universal solution for wire spiral and wire braid hoses Minifit (MN) – Extremely compact fittings for braided hose (DN6 to DN10) Interlock Plus (IP) – Maximum reliability for very high pressure wire spiral hoses in heavy-duty applications Interlock Super (IS) – High-tech swaged fittings for very large bore wire spiral hose Spiral fit (SP) – No-skive insert for wire spiral hoses and large bore hose Xtralock (XL) – Designed for ultra high pressure hydraulic power lines Blastlock (BL) – Ultra high pressure insert for water-blasting applications Pushlock (PL) – Insert solution for low pressure applications without the need for a swaged ferrule
The MF3000 range is made up of one-piece fittings for hoses at medium/high pressures: One-Piece Flat (OPF) – No-skive, compact and flat-crimp fittings for wire braid hoses up to 1’’ One-Piece Kompact (OPK) – No-skive, compact and flat-crimp fittings for wire spiral and wire braid high pressure hoses up to 2’’
There are also three types of Smart Connectors available: RotoFit – A well-known and patented Manuli Hydraulics solution designed to eliminate hose twist under external torques, which can be a major contributor to premature hose failure.
The additional advantage of RotoFit is that it is a “Direct-to-Hose” and “Direct-to-Port” solution. By eliminating the need for adaptors, the number of possible leak points is reduced.
EasyFit – The Manuli “threadless” fittings solution for quick and easy installation of assemblies.
This innovative termination end is fitted with a simple axial push, allowing the hose to self-align and thus improve service life. Maintenance and repair time is also drastically reduced and installation / disconnection in restricted spaces is far easier.
Moreover the “Direct-to-Port” concept eliminates the need for adaptors and the possibility of related leakages.
All EasyFit fittings have an eco-friendly coating treatment for superior corrosion performance.
FastFit – A “one plug” connection consisting of a male half integrated onto the hose and then inserted into the female cartridge. This easy and safe operation does not require any tools for assembly and allows easy installation in restricted areas or in complex configurations.
FastFit comes in a wide range of cartridges with direct connection on most standard ports, including BSP, SAE METRIC and NPTF.
Assembling
Manuli assembling machines are part of our integrated product range and are designed according to high quality standards and optimised through Manuli’s extensive experience in the hydraulic market.
Manuli assembling machines are recommended for a high-performance, safe hose assembling procedure. All Manuli assembling machines are tested and approved in both laboratory and field validation exercises.
The following index offers a guideline to aid selection of the proper machine with reference to the applications and performance requested. Special machines (not included in this catalogue) are available upon request, as well as original spare parts.
Manuli hose and fittings products must be assembled in strict accordance with Manuli instructions and limitations. Don’t mix and match: use always Manuli original couplings and hoses. Manuli hose, couplings and assembling machines are tested as an effective and reliable system. The use of different products and machines may cause premature hose failures, property damage, serious injury or death.
MANULI MAKES NO WARRANTIES, EXPRESS OR IMPLIED, AND ASSUMES NO RESPONSIBILITY OR LIABILITY FOR ANY LOSS OR DAMAGE, WHETHER DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL WHICH MIGHT ARISE OUT OF CRIMPED HOSE ASSEMBLIES NOT PRODUCED FROM GENUINE MANULI HOSE FITTINGS, HOSE AND EQUIPMENT, IN CONFORMANCE WITH MANULI PROCESS SPECIFICATIONS FOR EACH SPECIFIC HOSE ASSEMBLY.
The latest edition of the Manuli crimping booklet is the only official guide to selecting proper hose and fittings combinations and for determining crimping compatibility and parameters.